Why does the battery Die ?
When the active material in the plates can no longer hold the discharged current, the battery "dies". Normally a SLI (Starting, Lighting & Ignition) battery "ages" as the active positive plate material sheds off due to the normal expansion and contraction that occurs during the discharge and discharge cycles. This causes a loss of plate capacity and a brown sediment, called sludge or "mud," that builds up in the bottom of the case and can short the plates of a cell out. This will kill the battery as soon as the short occurs. In hot climate area like UAE, additional causes of failure are positive grid growth, positive grid metal corrosion, negative grid shrinkage, buckling of plates, or loss of water. Deep discharges, heat, vibration, fast charging, and overcharging all accelerate the "aging" process. Approximately 50% of premature car battery failures is caused by the loss of water for normal recharging charging due to the lack of maintenance, evaporation from high under hood heat, or overcharging. Positive grid growth and undercharging causing sulfation also cause premature failures.
Normally well maintained and properly charged deep cycle batteries, Agm Batteries or lead Acid batteries naturally die due to positive grid corrosion causing an open connection. The shedding of active material is an additional cause. If the batteries are left discharged for long period of time, dendrite shorts between the plates can occur when the battery is recharged. The low resistance bridge in the shorted cell will heat up and boil the electrolyte out of the cell causing a high volumes of hydrogen and oxygen. That is why proper venting and ventilation is so important when recharging batteries. Approximately 85% of premature deep cycle and starting batteries failures that are not recharged on a regular basis is due to an accumulation of sulfation.
Sulfation is caused when a battery's State-of-Charge drops below 100% for long periods or under charging. Hard lead sulfate crystals fills the pours and coats the plates. Recharging a sulfated battery is like trying to wash your hands with gloves on. In a hot climate like UAE, the harshest environment for a battery, a survey of junk batteries revealed that the average life of a car battery was 16 months. In a separate study, the average life was 14 months. In a study by battery and wheels, the life expectancy in extreme heat was 15 months.
If your car battery is more than 15 months old and you live in a hot climate, then your battery is probably living on borrowed time. Abnormally slow cranking, especially on a cold day, is another good indication that your battery is going bad. It should be externally recharged, surface charge removed, and load tested or replaced. Dead batteries almost always occur at the most inopportune times. You can easily spend the cost of a new battery or more for an emergency jump start, tow or taxi ride.
Most of the "defective" batteries returned to manufacturers during free replacement warranty periods are good. This strongly suggests that some sellers of new batteries do not know how to or fail to take the time to recharge and test batteries.
